Overview
Color PVC Board (Polyvinyl Chloride) is a high-density, thick-gauge rigid plastic sheet manufactured with uniform color saturation throughout the core, optimized for heavy-duty chemical processing and mechanical tooling environments.
Product Specifications
|
Specification |
Details |
|
Resin Material |
100% virgin PVC suspension resin |
|
Density |
1.45 g/cm³ |
|
Thickness Tolerance |
±0.2 mm (<10 mm); ±0.3 mm (10–25 mm) |
|
Thickness Range |
1–30 mm |
|
Standard Sheet Sizes |
1220 × 2440 mm (4' × 8'); 1500 × 3050 mm (5' × 10') |
|
Mechanical Strength |
Tensile Strength ≥45 MPa; Flexural Modulus ≥2,200 MPa (ASTM D638/D790) |
|
Chemical Resistance |
Resistant to 50% sulfuric acid, 10% hydrochloric acid, and industrial alkaline cleaners |
|
Heat Deflection Temperature |
HDT 65°C @ 1.82 MPa (ASTM D648) |
|
Key Standards |
ASTM D638, ASTM D790, ASTM D648 |
Key Benefits
Ductile core composition enables precise 90-degree V-grooving and cold folding up to 6 mm thickness, eliminating micro-cracking and stress-line whitening.
Formulated with high-molecular-weight acrylic impact modifiers to withstand steel-rule die-cutting and CNC routing at up to 18,000 RPM.
Enables direct bonding with solvent PVC cements or structural acrylic tapes, eliminating pre-treatment costs such as mechanical abrasion or chemical primers.
Wide processing window (120°C to 140°C) supports deep-draw vacuum forming and localized line bending without surface blushing or structural thinning.
Manufacturing Capacity
Infrastructure: Eight parallel twin-screw extrusion lines deliver a monthly output of 2,400 metric tons, backed by a rolling 60-day buffer stock of virgin PVC resin to stabilize contract pricing.
Stock(MOQ: 5 Tons): A 400-ton rolling inventory of standard white, black, and industrial gray sheets ensures port dispatch within 48 hours of order confirmation.
Custom Run Timelines (MOQ: 15 Tons): Custom color matching, non-standard dimensions, and specific tolerances are processed and delivered to the port within 14 to 21 calendar days from final sample sign-off.
Quality Control
In-Line Dimensional Control: Extrusion lines utilize continuous laser gauging and beta-ray sensors to automatically monitor and log sheet thickness every 5 seconds.
Batch-Code Traceability: Every sheet features an indelible inkjet batch code linking the finished product directly to its raw resin lot, extrusion line, operator shift, and QC lab release report.
Color Consistency Management: Physical retainer samples from every custom production run are archived for 24 months to guarantee a strict color variance of Delta E ≤ 1.0 on all subsequent re-orders.
After-Sales Policy
- Provides a 90-day post-delivery inspection window for ocean transit clearance, with initial action plans for quality discrepancy reports issued within 24 hours.
- Upon verified deviation exceeding contract tolerances or color variance (Delta E > 1.0), we issue full FOB/CIF credit or dispatch replacement sheets via priority freight within 7 business days.
- Partners with accredited testing agencies (SGS/Intertek) to act as neutral arbitrators to resolve mechanical or chemical performance disputes objectively.
Compliance & Certification
ISO 9001:2015 Certification: Complete manufacturing and quality management processes are certified under ISO 9001:2015 with full auditing transparency.
ASTM E84 Class A Rating: Certified with a Flame Spread Index of 20 or less and a Smoke Developed Index of 350 or less for interior finishes.
UL 94 V-0 Flammability: Verified vertical burn certification for thicknesses of 3 mm and above.
RoHS 3.0 & REACH Compliance: Certified free from heavy metals, phthalates, and SVHCs under EU Directive 2015/863, utilizing Calcium-Zinc (Ca-Zn) stabilizers. PDF test reports are available for engineering verification.
FAQ
Q: How long can Color PVC Board be used under normal conditions?
A: Under indoor industrial conditions, Color PVC Board typically provides a service life of 10–15 years. In outdoor applications, UV protection or surface shielding is recommended.
Q: Which industries commonly use Color PVC Board?
A: Color PVC Board is widely used for chemical processing equipment, electrical control cabinets, laboratory furniture, machine guards, industrial signage, and cleanroom partitions where corrosion resistance and easy fabrication are required.
Q: What packaging method is used for export shipments?
A: Sheets are typically separated with protective film, stacked on fumigation-free plywood pallets, reinforced with edge protectors, and secured with plastic straps.
Q: Can the material be mechanically fastened?
A: Yes. Color PVC Board can be drilled, countersunk, and fastened using stainless steel screws, bolts, or rivets.
Q: How should the sheets be stored before fabrication?
A: Store the sheets flat on a level surface in a dry indoor environment between 15°C and 30°C. Avoid prolonged exposure to direct sunlight or stacking loads that may cause long-term deformation.
Q: Does the board absorb moisture?
A: Color PVC Board has a water absorption rate below 0.2% after 24 hours, allowing it to maintain dimensional stability in humid production environments without swelling or delamination.