Overview
Color PVC Sheet (Polyvinyl Chloride) is an ultra-precision extruded rigid or semi-rigid plastic substrate engineered for tight-tolerance fabrication, featuring a 100% virgin matrix and digital spectrophotometer color matching.
Product Parameters
|
Property |
Specification |
|
Thickness Range |
0.8–20.0 mm |
|
Thickness Tolerance |
±0.02 mm (<5.0 mm); ±0.05 mm (≥5.0 mm) |
|
Standard Sheet Sizes |
1220 × 2440 mm (4' × 8'); 1500 × 3000 mm |
|
Cutting Tolerance |
±1.0 mm (Length & Width) |
|
Manufacturing Process |
Precision Extrusion with Beta-Gauge Thickness Control |
|
Minimum Order Quantity |
2 tons (Standard Size); 5 tons (Custom Size) |
|
Property |
Specification |
|
Material Type |
Type I Rigid PVC (100% Virgin UPVC) / Type II High-Impact PVC |
|
Chemical Resistance |
Resistant to concentrated acids, alkalis, and oxidizing agents |
|
Impact Strength |
Izod impact strength >80 J/m (Type II) |
|
Impact Modifier |
Chlorinated Polyethylene (CPE) |
|
Recycled Content |
Virgin grade: 0% regrind; Utility grade: up to 30% post-industrial regrind |
|
Available Grades |
Chemical Resistant, High Impact, Commercial Utility |
Key Features
Color Uniformity: X-Rite spectrophotometer verification restricts batch-to-batch variance to ΔE≤0.8 against master samples.
Surface Protection: Dual-side 50-micron PE pre-masking prevents surface scratching and scuffing during automated CNC routing.
Machining Stability: Cool-down annealing processes control maximum diagonal warp to <0.3%, ensuring dimensional accuracy during high-speed CNC milling and die-cutting.
100% Virgin PVC Matrix: Zero post-consumer regrind formulation prevents micro-void formulation, safeguarding against cracking during secondary vacuum forming and deep-draw fabrication.
Custom Formulations
ESD Formulation: Surface resistivity can be customized to 10⁶–10⁹ Ω/sq for static-dissipative applications such as cleanrooms, electronics manufacturing, and semiconductor equipment.
Antimicrobial Formulation: Silver- or copper-ion additives can be incorporated to achieve 99.9% bacterial growth inhibition in accordance with ISO 22196 / JIS Z 2801.
Flame-Retardant Formulation: Optional compounds are available to meet UL 94 V-0 self-extinguishing requirements for applications requiring enhanced fire performance (≥2.0 mm thickness).
UV-Stabilized Formulation: Available with organotin and HALS stabilizers to provide up to 5 years of outdoor weather resistance.
Manufacturing Capacity
Supply Capacity: 8 automated twin-screw extrusion lines deliver an annual output of 24,000 metric tons, ensuring a reliable supply capability of up to 10 FCL per week.
Delivery Time: Standard inventory sizes ship within 2–3 business days; custom laboratory color-matching chips dispatch via DHL/FedEx within 5 business days. Bulk production order lead time is 14–21 business days.
Price Stability: A 500-ton raw resin safety stock enables 3-to-6-month fixed-price agreements.
Freight Optimization: Customized pallet engineering ensures maximum load density of 22 to 25 metric tons per 40ft HQ container.
Compliance
RoHS 3 & REACH Traceability: Certified absence of heavy metals, PBBs, and phthalate plasticizers listed on the European SVHC candidate index.
FDA Food-Contact Compliance: Unplasticized virgin grades comply with FDA Title 21 CFR 177.1010 for food processing backsplashes and conveyor components.
ASTM D-1784 Class 12454: Verified rigid compound metrics ensure required tensile strength, impact resistance, and a Heat Deflection Temperature (HDT) of 72°C under 1.82 MPa load.
Third-Party Batch Audits: Original SGS, Intertek, or TÜV test reports are provided directly with every export shipping manifest.
FAQ
Q: What happens if a delivered batch shows color deviation beyond the stated ΔE≤0.8 tolerance?
A: Buyers can submit a claim with the batch number and color sample within 30 days of receipt, and confirmed out-of-tolerance batches are replaced free of charge in the next production run.
Q: Can the third-party SGS or TÜV test report for a specific shipment be independently verified?
A: Yes, each report carries a unique certificate number that buyers can verify directly with the issuing lab's online database or by contacting the lab.
Q: In which real-world industries has this PVC sheet been used at a commercial scale?
A: Current commercial applications include cleanroom partition panels, retail signage substrates, and food processing conveyor guarding, supplied to fabricators across North America and Southeast Asia.
Q: What warranty period applies to standard color PVC sheet products?
A: Standard products carry a 12-month warranty against manufacturing defects such as delamination or premature warping under normal indoor use conditions.
Q: How long does a Color PVC Sheet typically last?
A: Indoor installations generally provide a service life of 15–20 years, while UV-stabilized grades maintain structural performance for up to 5 years in continuous outdoor exposure .
Q: What quality inspections are performed before shipment?
A: Each production batch is inspected for thickness, dimensions, surface appearance, color consistency, and flatness.