Introduction
Laminated PVC boards are composite sheets featuring a solid Polyvinyl Chloride core permanently bonded with a decorative, protective exterior film or foil layer via automated hot-melt adhesive systems.
Product Specifications
|
Parameter |
Specification |
|
Sheet Size |
1220×2440 mm, 1220×3050 mm |
|
Density |
0.45–0.75 g/cm³ |
|
Thickness Tolerance |
±0.15 mm (15–18 mm) |
|
Lamination System |
PUR hot-melt, 120 g/m² |
|
Peel Strength |
≥2.5 N/mm (DIN EN 205) |
|
UV Resistance |
ΔE ≤2.0 (500h Xenon test) |
|
Scratch Resistance |
Grade 4 (ISO 1518) |
|
Thermal Cycling |
−15°C to +60°C, 20 cycles |
|
Chemical Resistance |
5% NaOH / 10% HCl, 24h |
|
Thermal Expansion |
4.5×10⁻⁵ mm/mm/°C |
Key Mechanical Features
Surface Hardness (≥75 Shore D): High-density skin resists scratching and denting during CNC routing, edge-banding, and job-site installation.
Flexural Strength (≥22 MPa): Eliminates structural sagging when used for horizontal shelving, cabinet carcasses, and wardrobe partitions under standard load distributions.
Screw-Holding Power: Verified at ≥1300 N (Face) and ≥900 N (Edge). Allows repetitive fastening of standard 4mm cabinet hinges without core stripping or structural failure.
Moisture Resistance: 24-hour water absorption rate of ≤0.5%. Prevents swelling, warping, and delamination in high-humidity environments like bathroom vanities and coastal projects.
Supply Capacities
Production Volume: Monthly capacity of 150 standard containers, ensuring uninterrupted material supply for volume distributors and large-scale construction projects.
Stock & Emergency Orders: Rolling inventory of 15,000 sheets maintained in Matte White (9mm to 18mm) for immediate dispatch within 3 business days.
QC & Traceability: Destructive batch testing and thickness tolerance checks are performed on every lot. Each sheet features back-face inkjet batch coding for quality tracking.
Commercial Interior Deployments: Deployed as structural cabinetry and wardrobe systems in mid-rise residential developments across Southeast Asia, verifying delamination-free performance in high-humidity zones.
Commercial Terms
MOQ: 200 sheets per thickness for stock colors (Matte White, Black, Grey); 600 sheets per order for custom woodgrain or textured finishes.
Incoterms: FOB (China Ports) or CIF (Destination Port) options based on your logistics preference.
Export Packaging: Seaworthy heavy-duty pallets with reinforced corner protectors and thermal shrink-wrap, built for multi-modal transit and forklift handling.
Payment Terms: T/T (30% deposit, 70% balance against B/L copy) or 100% Irrevocable L/C at sight.
Lead Time: 14 business days for a standard 20GP container (approx. 550 sheets of 18mm thickness). Peak season (Q3-Q4) delivery extends up to 21 business days.
Compliance & Certifications
North American Fire Rating: ASTM E84 Class A Certified, meeting local building codes for commercial interior wall panels.
European Fire Rating: EN 13501-1 Class B-s1, d0 compliant for low flame spread and smoke development.
Eco-Friendly Standards: Certified Zero Formaldehyde (ND), meeting CARB Phase 2 and EPA TSCA Title VI standards for green building compliance.
Chemical Safety: Verified SVHC-free and lead-free via annual SGS third-party testing (REACH & RoHS compliant).
Factory Governance: Manufactured in facilities audited under ISO 9001:2015 and ISO 14001:2015 management systems. Third-party audit reports available upon request.
FAQ
Q: How long can Laminated PVC Boards realistically last in indoor applications?
A: Under standard indoor use, the boards typically maintain structural stability for 8–12 years without visible delamination or core deformation.
Q: Is there any real construction project where this board has been used?
A: Yes, it has been deployed in mid-rise residential cabinetry projects in Southeast Asia, particularly for kitchen systems and wardrobe interiors in high-humidity zones.
Q: Does the product come with a performance warranty?
A: A 5-year limited warranty is available covering delamination and structural failure under normal installation conditions, excluding improper mechanical damage.
Q: Can this board maintain screw strength after repeated disassembly?
A: In repeated hinge installation tests (over 20 cycles), screw retention remains above 85% of the initial holding force without core cracking.
Q: What type of adhesive systems are compatible for post-processing?
A: It is compatible with EVA, PUR, and solvent-based adhesives commonly used in edge banding and laminate finishing systems without bonding failure.