Introduction
PVC Embossed Board is a rigid, expanded polyvinyl chloride sheet featuring textured surface patterns that provide a decorative appearance and improved scratch resistance.
Product Specifications
|
Specification |
Value |
|
Density |
0.45–0.70 g/cm³ |
|
Thickness |
3–25 mm |
|
Thickness Tolerance |
±0.15 mm |
|
Standard Sizes |
1220×2440 mm, 1560×3050 mm, custom length up to 4000 mm |
|
Shore D Hardness |
45–55 |
|
Water Absorption |
<1.0% (24 h, ASTM D570) |
|
Flexural Modulus |
1,500–2,000 MPa |
|
Screw Holding Strength |
≥1300 N (20 mm edge distance) |
Key Engineering Features
Scratch-Resistant Surface: Co-extruded rigid surface protects against scratches, dents, and mechanical impact during deep-sea transit and handling on construction sites.
Lightweight Foam Core: Closed-cell microfoam core achieves a 50% weight reduction compared to solid PVC sheets, directly lowering freight costs and required structural support.
Thermal Stability: Maintains structural integrity and dimensional stability within temperatures from -20°C to +50°C, supported by a linear thermal expansion coefficient of 6.5 × 10⁻⁵ m/m/°C.
Manufacturing Capabilities
- Delivers a stable volume supply via 8 automated co-extrusion production lines, yielding a combined monthly capacity of 2,200 metric tons.
- We complete custom embossed texture development and roller engraving within 30 business days, using in-house CNC engraving with ±0.05 mm tolerance. 3D texture proofs are provided within 5 working days for pre-production approval.
- Guarantees a fixed 14–21 day production cycle from down payment verification to container loading at the export port.
Quality Assurance
Commercial Terms
Flexible MOQ: Establishes a flexible Minimum Order Quantity (MOQ) of 5 metric tons per specific thickness, color, and embossed pattern.
Payments: Accepts standard payment via 30% T/T deposit, with the remaining 70% balance against the Bill of Lading (B/L), or via irrevocable Letter of Credit (L/C) at sight.
Sample & Tooling Support: Provides standard 100 mm × 150 mm material swatches free of charge, with an annual volume-based rebate program.
Compliance & Certifications
- Holds certified UL 94 V-0 fire retardancy for all sheet thicknesses exceeding 6 mm.
- Maintains Intertek-verified ASTM E84 Class A ratings, with a Flame Spread Index (FSI) ≤ 25 and Smoke Developed Index (SDI) ≤ 450 for commercial building code compliance.
- Complies with CE EN 13501-1 requirements under the European Union Construction Products Regulation (CPR).
- Guarantees 100% lead-free, mercury-free, cadmium-free, and SVHC-free formulations in full compliance with REACH and RoHS directives.
- Operates under an audited ISO 9001:2015 Quality Management System covering raw material sourcing, manufacturing, quality control, and shipment processes.
FAQ
Q: What industries commonly use PVC Embossed Board for commercial projects?
A: PVC Embossed Board is widely used in marine furniture, RV interiors, commercial cabinetry, cleanroom partitions, and architectural decoration projects where moisture resistance and lightweight performance are required.
Q: Can PVC Embossed Board be processed using standard woodworking equipment?
A: Yes, PVC Embossed Board can be processed with conventional woodworking tools, including CNC routers, saws, drilling machines, and edge finishing equipment.
Q: What customization options are available for large-volume projects?
A: We provide customized embossed patterns, colors, surface textures, dimensions, and packaging solutions according to project requirements. New embossing roller development can be completed within 30 business days for customized designs.
Q: What types of packaging are used to protect PVC Embossed Boards during international shipping?
A: Boards are protected with moisture-resistant wrapping, corner protection, and reinforced pallets to reduce damage risks during container transportation.
Q: What warranty period applies to this embossed board, and how are quality claims processed?
A: Standard products carry a 3-year warranty against manufacturing defects such as delamination or premature surface cracking, with claims resolved via credit note or replacement within 10 business days of photo and batch evidence submission.
Q: How well does the embossed surface texture hold up against wear after years of installation?
A: Accelerated abrasion testing via ASTM D4060 (Taber Abraser, CS-10 wheels, 1000g load) demonstrates that the embossed texture retains over 92.5% of its original pattern depth after 5,000 cycles.